How to avoid common failures of Roots blower, carry out effective Roots blower maintenance measures

How to avoid common failures of Roots blower and carry out effective Roots blower maintenance measures

I. Overview of Roots Blower

Roots blower is a kind of centrifugal blower used for conveying gas, which is characterized by stable exhaust volume and pressure. Roots blowers are usually used in sewage treatment, water treatment, cement production and other industrial fields. Due to the harsh working environment, the Roots blower is prone to failure, so it needs to do a good job of maintenance in daily use to avoid the occurrence of common failures.

Second, common failures and their causes

1. High temperature: the friction generated by the Roots blower at work will cause the temperature to rise, if the cooling system is poor or insufficient lubricating oil, may lead to high temperature problems.

2. Excessive vibration: If the Roots blower is unbalanced or the mechanical parts are loose during operation, it will lead to excessive vibration, thus affecting the normal operation of the equipment.

3. Excessive noise: Abnormal noise emitted by the equipment during operation is usually caused by worn bearings, poor lubrication or equipment imbalance.

4. air leakage: air leakage refers to the leakage of gas from the sealing parts of the Roots blower, usually due to aging, damage or improper installation of seals.

Third, effective preventive measures

1. Regular inspection of lubricating oil: Regular inspection and replacement of lubricating oil can effectively reduce friction, lower the temperature of the equipment and prolong the service life of the equipment.

2. Regularly check the cooling system: keep the cooling system unobstructed to ensure that the equipment can dissipate heat in a timely manner to avoid the problem of high temperature.

3. do equipment balance check: regularly check the balance of the equipment, timely adjustment of unbalanced parts, in order to reduce the occurrence of excessive vibration.

4. Regular lubrication of bearings: Keeping the bearings lubricated is an effective way to reduce excessive noise problems, regular inspection and replacement of bearing grease can keep the bearings running normally.

5. Regular replacement of seals: the aging of seals can lead to air leakage, regular replacement of seals can avoid the occurrence of air leakage.

Fourth, effective maintenance measures

1. check and replace the bearings: the bearings will be worn out after a period of time, regular checking of the bearings and timely replacement can avoid the noise and vibration problems caused by wear and tear.

2. check and clean the cooling system: the blockage of the cooling system will lead to poor heat dissipation, resulting in high temperature of the equipment, so regular cleaning of the cooling system to keep it unobstructed is a very important maintenance measure.

3. check and replace seals: aging seals will lead to air leakage problems, regular inspection and replacement of seals can maintain the normal operation of the equipment.

4. check and replace the lubricating oil: lubricating oil will deteriorate after a period of time, regular replacement of lubricating oil is to maintain the normal operation of the equipment is necessary maintenance measures.

V. Regular maintenance work

In addition to the above preventive and maintenance measures, regular maintenance work is also very important. Regular maintenance can keep the equipment in the best working condition, reduce the occurrence of various failures. In the maintenance work need to pay attention to cleaning the inside of the equipment, check the motor and transmission parts of the wear and tear, to determine whether it needs to be replaced or repaired.

Sixth, training maintenance personnel

In order to better avoid common failures of Roots blowers, companies need to train professional maintenance personnel. These personnel need to have a wealth of mechanical maintenance knowledge and maintenance experience, be able to skillfully operate a variety of maintenance tools, familiar with the structure and working principle of the Roots blower, the common faults can be quickly and accurately determine and deal with.

Seven, the establishment of a sound maintenance system

In the enterprise to establish a sound maintenance system to avoid common failures of Roots blower is also very important. Maintenance system should include regular maintenance of equipment maintenance plan, maintenance personnel training and assessment system, equipment failure records and analysis, etc. At the same time, we should do a good job of maintenance standardization, to ensure that each maintenance is in line with the standard, to ensure the safe operation of equipment.

In summary, the Roots blower is prone to a variety of failures in the work, but through effective preventive measures, maintenance measures and regular maintenance work, you can well avoid the occurrence of common failures, extend the service life of the equipment, to ensure the normal operation of the equipment. At the same time, enterprises need to focus on training maintenance personnel and establish a sound maintenance system to ensure the safe operation of equipment and production efficiency.

Henan Jiye Chang Industry Co.Ltd，